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Case study · Plastic factory raw material

Case Study: Multi Tier Racking for Plastic Factory Raw Material in Industrial Area 18, Sharjah

A recent project by our own installation team: multi tier racking with a heavy-duty GI grating walkway deck, giving a plastic products factory a second storage level for its raw material inside the same warehouse.

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Filmed on site · Industrial Area 18, Sharjah

Project at a Glance

ItemDetails
ClientPlastic products factory (warehouse in Industrial Area 18, Sharjah)
Stored goodsRaw material for plastic production
SystemMulti tier racking (two-tier) built on pallet racking frames
Walkway deckHeavy-duty GI grating, slotted for light and air
TeamMetalraking’s own installers
Completed2026

The Client's Need

A plastic factory runs on a steady supply of raw material, delivered in many bags and lots that must be stored in order and reached quickly by the production team. The client needed far more storage locations without moving to a bigger warehouse.

A single level of racking would have left the upper height of the building unused, so the answer was a second working level.

Our Solution

We installed multi tier racking: strong pallet racking frames carry a walkway deck made of our heavy-duty GI grating, so staff walk, store and pick on the upper level just as on the ground floor. The slotted grating lets light and air pass through, so the lower aisles stay bright and ventilated.

Orange beams mark every level clearly, and the walkways line up with the aisles below, so material moves in and out in order and safely.

Why Multi Tier Racking Works for a Factory Store

  • Double the storage area: a second level on the same floor space.
  • Organised raw material: every lot has its own location, so production finds it fast.
  • No building works: the structure is bolted, so it can be extended or moved later.

This is one of more than 700 projects we have delivered across the UAE, from single storage rooms to full factory and logistics warehouses. See more on our Projects page, or read about multi tier racking and our GI grating.

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Tell us what you store and your warehouse size. Our team replies with a layout and a clear price.

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Office: Office 601-21, 6th Floor, Al Areej Business Centre, Muwaileh Commercial, Sharjah
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